Repro Plastics
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This page will show the process I'm using to make reproduction plastics for pinball machines.  In slang terms, this is referred to as "making repros" and I become the "Repro-Man"

There were 2 influential web-sites that helped to get me going with the process of making repros. They are:

Dan Wilga's -> www4.pair.com/gribnif/pinball/plastic/
The King of Payne -> www.thekingofpayne.com

To see a pictures and description of the products and tools I use go to my Tools / Products page.

Here are some of the tools I'm using:

Flat-bed scanner - brand/model/purchase loc/price/etc
PC running Windows98
Adobe Photoshop 6.0
Scroll Saw - brand/model/purchase loc/price/etc
Belt & Disc Sander - brand/model/purchase loc/price/etc
Lexan - brand/model/purchase loc/price/etc
Avery Clear Mylar - brand/model/purchase loc/price/etc
White Primer Paint - brand/model/purchase loc/price/etc
Card board
Cordless Drill

This is the Scroll Saw I use to cut the Lexan to the size of the plastic being reproduced.

 

This is the Belt/Disc Sander I use to sand the Lexan to final shape of the plastic being reproduced.

Here are the 10 Easy Steps I take to create reproduction plastics:

  1. Obtain the graphic of plastic to be reproed.  This is done by scanning it myself or from another pin-head emailing the scanned graphic to me.
  2. Touchup the scanned image.
  3. Print out the touched-up scanned image
  4. Cut out the printed image
  5. Cut out a rough repro shape from the Lexan
  6. Cut out the exact repro shape from the Lexan
  7. Sand down the edges of the Repro
  8. Paint the underside of the Repro white
  9. Drill mounting holes into the Repro
  10. Attach Repro to the Playfield

 

This page is currently under construction - Scott 2/1/02

This page was last updated on 03/01/02