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This page will show the process I'm using to make reproduction plastics for
pinball machines. In slang terms, this is referred to as "making
repros" and I become the "Repro-Man"
There were 2 influential web-sites that helped to get me going with the
process of making repros. They are:
To see a pictures and description of the products and tools I use go to my
Tools / Products page.
Here are some of the tools I'm using:
 | Flat-bed scanner - brand/model/purchase loc/price/etc |
 | PC running Windows98 |
 | Adobe Photoshop 6.0 |
 | Scroll Saw - brand/model/purchase loc/price/etc |
 | Belt & Disc Sander - brand/model/purchase loc/price/etc |
 | Lexan - brand/model/purchase loc/price/etc |
 | Avery Clear Mylar - brand/model/purchase loc/price/etc |
 | White Primer Paint - brand/model/purchase loc/price/etc |
 | Card board |
 | Cordless Drill |
This is the Scroll Saw I use to cut the Lexan to the
size of the plastic being reproduced.

This is the Belt/Disc Sander I use to sand the Lexan to
final shape of the plastic being reproduced.

Here are the 10 Easy Steps I take to create reproduction plastics:
- Obtain the graphic of plastic to be reproed. This is done by
scanning it myself or from another pin-head emailing the scanned graphic to
me.
- Touchup the scanned image.
- Print out the touched-up scanned image
- Cut out the printed image
- Cut out a rough repro shape from the Lexan
- Cut out the exact repro shape from the Lexan
- Sand down the edges of the Repro
- Paint the underside of the Repro white
- Drill mounting holes into the Repro
- Attach Repro to the Playfield

This page is currently under construction - Scott 2/1/02

This page was last updated on 03/01/02
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